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The AR15 Buyer’s Guide: Simple Steps for Buying a Great Rifle

Want to pick the best AR15 for your dollar, but you don’t know where to start? I put together an easy to use buyer’s guide to educate you on the basics of purchasing a AR15. There are too many manufacturers making AR15s to review each and every model.  What is needed is a simple guide to help you understand what you should be looking for in an AR15. I don’t go into extreme detail over certain things, and that’s intentional so you can read this in one sitting and have enough information to make an informed decision.

Let’s look at three important fundamentals for purchasing your first AR15:

1) Quality control is the #1 important issue in the AR15 world. The AR15 design has been around for decades. How well do manufacturers adhere to the design’s important specifications? What resources do they commit to ensure that every rifle that leaves the facility will be void of defects?

2) A company’s adherence to known standards of quality. The term “Mil-Spec” is used often, and it makes for great marketing… but many companies who advertise “Mil-Spec” might be telling a half truth. We will explore some quality indicators to help you make sure you are choosing a truly well made rifle.

3) A company’s ability to correct any quality issues with excellent customer service. There are plenty of reviews on the internet that claim brand X is great, but another person claims brand X is junk. The simple fact is that every manufacturer can produce a lemon. The question is, will they fix it without a headache?

These three principles center around the idea that you want to choose a company who built the rifle right the first time, and has built it with known indicators of quality. This will reduce your chances of getting a problem prone weapon.

Lets look at, in my opinion, the most important specifications a manufacturer can adhere to:

  • High Pressure Tested bolt and barrel
  • Magnetic Particle Inspection of bolt and barrel
  • Shot-peened bolt
  • Gas key properly staked
  • Mil-Spec 11595E Barrel Steel (or 4150 steel)
  • Chrome lined barrel (unless your buying a stainless steel  or nitrided barrel)
  • M4 feed ramps (the modern standard)
  • 5.56 NATO chamber (alternative: .223 Wylde)

As a rule of thumb… these are selling points. A manufacturer wants to inform the purchaser that their rifle meets these certifications. As you are browsing for a rifle, look for the above specifications. If the manufacturer doesn’t tell you that the bolt is MPI, HPT, and shot-peened, then it probably isn’t.

This goes for the barrel too. If the manufacturer doesn’t mention what type of steel is used, then assume it is 4140 chrome moly steel. If it doesn’t say chrome lined… then it probably isn’t. What the manufacturer doesn’t say is every bit as important as what they do say! This is a rule of thumb, so be sure to do your research on the rifle you intend to purchase.  Make sure that the rifle your buying has a 5.56 chamber! This allows you to shoot both .223 and 5.56 safely. A “.223 Wylde” chamber is also acceptable.

Bulk Ammo at Lucky Gunner

The Mil-Spec controversy:

Oh boy. Perhaps you stumbled on a forum post that says 4140 steel barrels are every bit as good as 4150 for civilian use… Or that modern metallurgic processes have reduced the need for HPT and MP inspection of the bolts.  My first rifle was a non mil-spec rifle. It had a batch tested bolt. It had poor staking on the gas key. It had the softer 4140 barrel steel. Basically, it was not fit for military quality standards, but it ran like a Swiss watch. It never jammed; it took all the abuse I could throw at it. In all, the rifle performed well and was accurate to boot… but I was lucky.

Many off the shelf rifles will run fine for the occasional range trip and sporadic use… but push a cheap rifle hard and you will then find the flaws come out front and center. Think of the “mil-spec” features as a benchmark which a rifle must pass before it leaves the factory. I can train a group of men to run a marathon, but in the end there are some who will fail to finish the race. Wouldn’t it be wise to develop some standards to test them against before letting them on the varsity team? Absolutely. When you are choosing to buy a rifle that meets certain standards, you are ensuring you get a rifle that can finish the race. This is why Mil-Spec is important; it’s a minimum standard!

My old brand X rifle functions well and *might* give me a lifetime of use. Take 10 of its brothers and pit them against Bravo Company rifles and I would bet cash money a few brand X rifles would go down while all the Bravo Co rifles would still be functioning. This is the difference.

So now you know what specifications to look for… the next question is how do you choose from so many AR15 variants?

Which configuration should I buy?

If you have read other areas of this blog, you might have caught on that I really like the Rifle length system. That’s me. I have my own reasons why I like the rifle length system, but right now carbines are popular. So what type of weapon should you look for? Lets start with gas system length.

There are three common gas systems available; carbine, mid-length, and rifle length. Which one you choose will determine how soon the rifle begins to extract the shell you just fired. The AR15 uses gases tapped from the barrel to begin the cycle of ejection and feeding a new round into the gun. The closer the gas port is to the chamber the higher the system pressure used to cycle the rifle. Ideally we want the pressure to drop to a level where the gun can slide the spent shell out of the chamber easily. The three different gas systems affect extraction in different ways:

1) The carbine length system will begin to extract the case with the earliest timing of the three gas systems. The brass case is under tremendous pressure and is sealed against the wall of the chamber. The carbine’s extraction process has to work hard to overcome the tremendous pressures still present in the case during extraction.

2) The mid-length system is next. Optimized by Armalight for a 16 inch barrel, the mid-length system taps gas further down the barrel which increases the length of time before it begins extraction. This results in the pressure dropping a bit more before the case is extracted. Getting Better.

3) The last system is the rifle length gas system. Typically this will be found on 18-20 inch barrels. The rifle length system will have the lowest case pressure during extraction of the three systems. This is the original design of Eugene Stoner’s AR15 weapon system. This system will have the best performance of the three systems. It waits the longest time before beginning to extract the spent shell.

Rifle, Mid-length, Carbine, AR15

From top: Rifle, Mid-length, Carbine

Carbine or Rifle?

Even though the carbine has an “aggressive” gas system, it is still a reliable machine. It may experience parts breakage sooner in its life than the other configurations, but we’re talking many thousands of rounds before that *might* occur. I just wanted to preface this next section with that. So it’s time to decide if you want a carbine or a rifle.

Do you want it to look like an M4? Buy a carbine with a pinned flash hider on a 14.5inch barrel with a carbine gas system. It will be a light and very handy fighting machine should you need to use it for defensive purposes. A pinned flash hider is necessary to bring the overall length of the barrel to the legal 16 inch mark.

Do you want a short package like an M4, but care more about durability and shoot-ability? Buy a mid-length gas system. This is a compromise system. It is a bit higher on theoretical reliability than the carbine, but not as reliable as the rifle. It has a longer sight radius than the carbine system, but not as long as the rifle. If you want a jack of all trades start with the mid-length 16inch AR15. This will be an excellent shooter.

Do you want an M16 clone or a rifle high on reliability and muzzle velocity?  Get a rifle length system. Typically these will come in 18 inch and 20 inch flavors. With the rifle length system we have arguably the most reliable AR15 of the weapon family. It also has the highest muzzle velocity, and it is one of the softest shooting variants of the three systems.

So hopefully you are making progress as to what you want in a rifle or carbine. IF you want the nitty-gritty details of pressure, dwell time, army reliability tests, ect. then you might need to snoop and search around forums such as AR15.com and M4Carbine.net. Let’s move on: do you want tack driving accuracy or a tough, long wear fighting machine?

Mid-Length Carbine

A 16″ Mid Length

 20" Rifle AR15

A 20″ Rifle

 

 




 

 

 

 

Accuracy and Precision or Durability and Longevity?

Here we are going to touch on three popular barrel types. This is a quick overview of the barrel products, and if you want a COMPREHENSIVE overview, please visit my Barrel Buyers Guide: Turbo Edition! Let’s touch on the strengths of the different style of barrels on the market:

1) Chrome lined: long-lasting, hard, slippery surface added to the barrel to increase life and reduce rust. Chrome lined barrels will last a great many rounds before deteriorating. Due to slight inconsistencies when applying chrome to the bore of a barrel, they are not thought of as match grade accurate. Keep in mind that the Marines use a chrome lined barrel to hit man sized targets at 600 yards. These barrels can typically do 1.5 to 2 inches at 100 yards. Long life and durability are what you will get with a chrome lined barrel.

2) Stainless steel: these barrels will be extremely accurate, but will have an overall shorter life span than chrome. As the barrel erodes the match grade accuracy will degrade to very good accuracy. In some cases we have SS barrels that have gone 10000 + rounds and still perform well enough to be considered fighting rifle accurate. See ADCO firearms test here. This is the barrel you want if you value accuracy over barrel life. Typically capable of 0.5 – 1.0 inch groups at 100 yards.

3) Nitriding: Often cheaper than chrome lined and stainless, these barrels use a bath process to impart an extremely hard layer to the surface of the steel. Nitriding has more lubricity than chrome, it is harder than chrome, and does not add inconsistency to the thickness of the bore. The Smith and Wesson MP Sport has such a barrel and received favorable reviews.

AR15 Barrels 2Nitrided barrels are becoming well established and they offer clean looks and good to excellent performance at a budget price.

Everything has a bit of a tradeoff. Keep in mind that you get what you pay for. A double chrome lined barrel from Noveske rifle-works will have match grade accuracy, and the durability of a chrome lined barrel. If you want the best, prepare to pay the cost. Speaking of expenses, there are other products that add to a rifles overall costs: let’s discuss tactical rails.

Should You Get a Free Float Rail?

It is very common to find rifles that come standard with a tactical rail. The question is do you need this upgrade? I don’t free-float all my rifles, yet they are still capable of hitting man-sized targets to 400 600 yards with a chrome lined barrel. Here is a video I did of my rifle for a post I put together a while back: in the video I compare red dots with iron sights but it is a good video to show that a non free-floated rifle can hit distant targets easily.

That’s accurate enough for me, but maybe you want all your bullets to go through the same hole? If that is the case then investing in the free-float system will be a wise choice. Free floating eliminates unwanted interference from the barrel by isolating it from the hand-guard. Many free float rails have slots or rails to mount things like lights, lasers, bipods, foreword grips, ect, and in recent years, modular rails such as MLOK or Key-Mod have become popular for their lightweight and affordability without sacrificing utility. At this point in time (2016) most companies offer these modular rails for very little extra cost, and the advantages of them are outweighing the minimal costs added to the overall rifle. Rails are becoming cheaper and cheaper, and modular rails are becoming standard equipment on new rifles. Go ahead and free float to save yourself the upgrade down the road.

What About Monolithic Uppers?

cop-m4-upper-receiver-anodized-black-1

Aero Precision COP: Monolithic Uppers offer a substantial upgrade in durability and stiffness while lowering parts count.

A monolithic AR15 upper receiver, such as the Aero Precision COP, utilize upper receivers that are milled or forged in one continuous piece. These rifles integrate the free float rail and upper receiver into one rock solid unit. These receivers are extremely rugged platforms for building an accurate, hard use rifle. While the initial cost of a monolithic or polylithic AR15 upper may seem high, they often come out cheaper than purchasing a separate free float system and they offer substantial advantages over a separate rail system.

Common Builds

So by now you have your carbine or rifle picked out with a certain goal in mind. Let’s talk about a handful of popular configurations and terms that you might encounter. The explanations don’t go into much detail as I want to give a general overview of what they are.

Recce: A carbine with a 16 inch barrel utilizing a stainless steel barrel for match grade accuracy. A great choice for a do it all style rifle. Top this type of gun off with a 1-4x variable and you have a jack of all trades. Accuracy in a small package.

SPR: A 18 inch stainless steel barreled weapon used by the military. A “Special Purpose Rifle” used in a marksman role. A very popular and accurate configuration. Extremely Accurate.

M16A2: You are likely to find one of these clones in the gun shop rack. An A2 fixed carry handle upper receiver with a 20 inch barrel and a fixed butt-stock. Overall a good rifle but many view the lack of a railed upper receiver as outdated. The carry handle does limit your optics choices, but is a very shootable as is rifle.

M4 clone: You are likely to find one of these referenced online. This build will typically need a 14.5 inch barrel with a long flash hider permanently installed on the barrel. This ensures that the total barrel length is 16 inches. If you choose to buy one of these rifles you must pick a flash hider that you like since it is not going to be user replaceable. A very small and handy AR15 package.

CAR: Typically these will be found as carbine length gas systems with a 16 inch barrel and a A2 carry handle. Gun-shops might have a few of these configurations on the rack. Optic options are poor. These rifles can also be found with an 11 inch barrel and a very long pinned flash hider. I would avoid that configuration due to velocity loss and poor upgrade potential.

M16A4: Clones of this rifle will have a 20 inch barrel with a flat top upper receiver. I used my M16A4 style clone as the featured image at the top of this page and this is my main rifle. It’s a smooth shooting rifle with a long sight radius and great upgrade potential. Not as handy as the M4 type rifles. Typically it will have a fixed A2 butt-stock. Mine has a collapsing VLTOR A5 stock as an upgrade.

16 inch Mid-Length: Very common. Not a clone of any service rifle per se, but a compact and very shootable rifle that is a great compromise system.

Mix and Match

There are too many options to discuss in the AR15 world. You will encounter many groups of shooters who enjoy building clones of older AR15 variants all the way to the latest military configurations. Many of these clones are great shooters, but I would recommend that you build a rifle to your needs and specifications. Choose a rifle that suits your needs. Maybe you need a tiny package with extreme accuracy to fit in the trunk. It is perfectly OK to build a rifle with a 14.5 inch stainless steel barrel, a pinned flash hider, a collapsing stock, and a 6x optic. Not a clone of anything, but if it suits your needs then make the purchase.

A Quick Recommendation

I have highlighted a variety of excellent brands in the above guide, but if you want a quick and dirty recommendation, here is what I would buy on a budget: The Aero Precision AC-15M

Aero Precision AC15 Mid Length

Why I recommend it: It’s at an attractive entry level price point of $739 and it meets the important specifications for a quality AR15. It also has the desirable mid-length gas system and a fixed front sight which is a nice balance between sight radius and the extra rail space for when you upgrade to a free float rail. I have lots of AP gear and its all quality, hence why I am a fan.

Wrapping Up

This seems like a lot of information. It is. When buying your first AR15, I want you to know what to look for and then decide what is best for your application. Purchase a rifle which meets identifiable standards of quality. If a manufacturer does not advertise the mil-spec feature set, then they probably don’t adhere to it. What if you already purchased brand X? That’s OK. As long as it functions properly it will probably give you many years of use. If something breaks replace it with a quality mil-spec components. If you take Brand X to a carbine class you better take spare parts. I hope this buyer’s guide was a helpful introduction to America’s rifle: the AR15. If you are looking for more detailed information about any one component, search a few forums. I hope I helped you get your feet wet!

Hope to catch you on the range soon!

Links to A Few Quality AR15 Manufacturers:

Aero Precision

Bravo Co

Colt

Daniel Defense

KAC

LMT

Palmetto State Armory 

More Reading:

Variable Optic Buyer’s Guide

Red Dot Buyer’s Guide

How to Build a Lower Receiver